YILDIZ SUNTA MDF DRYER PLANT PROJECT

Completed Project Reference – KDT Industry

Introduction: Strengthening MDF Production Capacity

The Yıldız Sunta MDF Dryer Plant Project is a strategic investment in medium-density fiberboard (MDF) production infrastructure. MDF has become a cornerstone of the furniture, construction, and interior design industries, and efficient drying systems are essential for ensuring product quality, durability, and sustainability.

KDT Industry contributed to this project by delivering structural steel frameworks, drying system infrastructure, storage tanks, and piping systems, ensuring the facility’s efficiency, safety, and compliance with global wood-processing standards.

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Project Scope and Objectives

The project aimed to modernize MDF production by installing advanced drying facilities. KDT Industry’s objectives included:

• Designing and fabricating structural steel frameworks for dryer halls and auxiliary units.
• Manufacturing tanks and silos for water, resins, and process chemicals.
• Delivering piping systems for hot air, steam, and process water.
• Constructing platforms, pipe racks, and walkways for safe and efficient operations.
• Ensuring compliance with EN, ISO, and international MDF plant standards.

These contributions established Yıldız Sunta as a regional leader in MDF production technology.

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Engineering and Manufacturing Excellence

Dryer plants require precision and durability due to high heat and abrasive fiber flows. KDT Industry delivered:

• Structural Steel Fabrication: Heavy-duty frameworks supporting dryers and conveyors.
• Storage Tanks and Silos: Designed for chemical and fiber handling with anti-corrosion linings.
• Piping Systems: High-temperature pipelines for hot air and steam distribution.
• Auxiliary Structures: Platforms, stairways, and service walkways for safe plant operations.
• Protective Coatings: Heat- and wear-resistant finishes extending service life.
• Compliance: All works executed in line with global wood panel industry standards.

These solutions ensured operational efficiency, product consistency, and long-term reliability.

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Challenges and Solutions

The MDF Dryer Plant project involved several engineering challenges:

1. High Heat and Moisture Levels – Required reinforced piping and structural systems.
2. Fiber Abrasion – MDF fibers are abrasive, demanding wear-resistant materials.
3. Continuous Operations – Plant designed for non-stop production cycles.
4. Environmental Standards – Strict regulations on emissions and energy use.

KDT Industry’s Solutions:

• Used heat-resistant steels for drying and piping systems.
• Applied abrasion-resistant linings in ducts, tanks, and conveyors.
• Installed prefabricated modular steel units for faster assembly.
• Integrated energy-efficient drying technology reducing operational costs.

These measures allowed Yıldız Sunta to operate a modern, safe, and eco-conscious dryer plant.

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Contribution to Industry and Economy

The Yıldız Sunta MDF Dryer Plant strengthens both the wood panel industry and the local economy. KDT Industry’s involvement supported:

• Furniture and Construction Industries: Providing high-quality MDF boards for global markets.
• Export Potential: Enhancing Turkey’s competitiveness in international wood product supply chains.
• Job Creation: Supporting local employment and industrial growth.
• Industrial Modernization: Upgrading production to meet international quality standards.

This project highlights KDT Industry’s role in building industrial capacity for sustainable growth.

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Sustainability and Long-Term Value

Sustainability was a cornerstone of the MDF Dryer Plant project. KDT Industry ensured:

• Durable Infrastructure: Long-lasting steel structures minimizing replacements.
• Recyclable Steel: Supporting circular economy goals in industrial projects.
• Energy Efficiency: Advanced drying systems reducing fuel and electricity consumption.
• Environmental Compliance: Meeting EU and international environmental standards.

These contributions guarantee Yıldız Sunta operates as a sustainable, eco-friendly MDF producer.

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Why KDT Industry Was Chosen

Yıldız Sunta selected KDT Industry due to its proven expertise in industrial and wood-processing infrastructure projects. Key reasons included:

• Proven References – Experience in MDF, particleboard, and industrial dryer systems.
• Engineering Reliability – Heavy-duty solutions designed for high-temperature, abrasive environments.
• Commitment to Sustainability – Compliance with environmental regulations and efficiency standards.
• Global Reputation – Trusted as a reliable partner in industrial plant engineering.

This collaboration reinforced KDT Industry’s position as a leader in MDF and wood-based panel infrastructure engineering.

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Looking Ahead

The Yıldız Sunta MDF Dryer Plant Project is a prestigious reference in KDT Industry’s portfolio. It demonstrates our capacity to deliver innovative, durable, and sustainable engineering solutions for wood-processing and industrial plants worldwide.

As demand for MDF and engineered wood products continues to grow, KDT Industry is prepared to provide next-generation drying plants, steel structures, and process systems for global manufacturers.

This project strengthens our reputation as a global leader in MDF dryer and wood industry infrastructure engineering.